RPS0240UD631P102

RPS0240UD631P102

RPS0240UD631P102

RPS0240UD631P102

RPS0240UD631P102

玻璃在加热段加热到指定温度后，采用冷却介质快速冷却的过程。普通的平板玻璃经上片辊道输送进加热炉，在加热炉中由加热辊道带动其往复摆动，均匀加热至工艺温度后送入风栅辊道用强风淬冷，再经定时冷却后，送至卸片辊道，即完成一个周期的生产过程。

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2、系统硬件架构

钢化炉的控制系统主要分两大部分：温度控制、玻璃输送控制，温度控制目前我们采用的方式主要有板卡和模块，在次不再赘述。主要介绍一下玻璃的输送控制，输送控制系统主要由PLC和相应的执行机构组成。

从上述的简要框图来看，玻璃的输送控制并不复杂，但是本系统安全性和稳定性要求极高，另外钢化炉属非标设备，种类繁多，由于我们的产量又很大，就又要求程序的标准化程度高。OMRON一直是我们的合作伙伴， 早我们使用的是OMRON的C200HG PLC，为了进一步提高程序的标准化程度，又升级为OMRON CJ1系列PLC,其中某一个型号的钢化炉硬件配置如下：

1）、PLC配置：电源：CJ1W-PA205R 1个，CPU;CJ1G-CPU43H 3.0版1个，高速计数：CJ1W-CT021 1个，模拟量单元：CJ1W-DA08C，输出：CJ1W-OC211 2个，输入：CJ1W-ID211 2个。

2）、编码器2个，传感器数个，变频器6台。

三． 控制系统的功能

1、工艺动作过程

玻璃钢化炉主要是由上片段、加热段、成型段（包括风冷部分）、取片段四大部分组成，各段都配置变频器由PLC自动控制，进行无极变速，以便各段速度完全同步。

DS200 BG1 EXTENTED ANALOG I/O BOARD
DS200 BG1A EXTENTED ANALOG I/O BOARD
DS200 BG1B EXTENTED ANALOG I/O BOARD
DS200 BG1BED EXTENTED ANALOG I/O BOARD
DS200 BG1BNE EXTENDED ANALOG I/O BOARD
DS200 BG2A ANALOG I/O BOARD
DS200 BG3 TC2000 (C) EXP. ANALOG
DS200 BG3A TC2000 (C) EXP. ANALOG
DS200 BG3ALD TC2000 (C) EXP. ANALOG
DS200 BG3ANE TC2000 (C) EXP. ANALOG
DS200 BG3B MKV CARD B
DS200 BG3BCB TC2000 C EXP ANALOG CARD
DS200 BG3BED TC2000 C EXP ANALOG CARD
DS200 BG8 C EXTENDED ANALOG
DS200 BG8B C EXTENDED ANALOG
DS200 BG8BED C EXTENDED ANALOG
DS200 TCDAF EE PROM W/FW
DS200 TCDAF1 EE PROM W/FW
DS200 TCDAF1A
SOARE PROM SET , FOR
DS200TCDAH
DS200 TCDAG DIG. I/O BD
DS200 TCDAG1 DIG. I/O BD
DS200 TCDAG1A DIG. I/O BD
DS200 TCDAG1ACB DIG. I/O BD
DS200 TCDAG1ADB DIG. I/O BD
DS200 TCDAG1AEA DIG. I/O BD
DS200 TCDAG1AED DIG. I/O BD
DS200 TCDAG1B DIG. I/O BD
DS200 TCDAG1BCA DIG. I/O BOARD
DS200 TCDAG1BCB DIG. I/O BD
DS200 TCDAG1BDB DIG. I/O BD
DS200 TCDAG2 DIG. I/O BOARD
DS200 TCDAG2B DIG. I/O BOARD
DS200 TCDAG2BCA DIG. I/O BOARD
DS200 TCDAG2BCB DIG. I/O BOARD
DS200 TCDAH DIG. I/O BD
DS200 TCDAH1 DIG. I/O BD
DS200 TCDAH1B DIG. I/O BD
DS200 TCDAH1BGD DIG. I/O BD.
DS200 TCDAH1BHD DIG. I/O BD.
DS200 TCDAH1BHE DIG. I/O BD.
DS200 TCDAH1BJE DIG. I/O BD.
DS200 TCEAF EE PROM W/FW
DS200 TCEAF1 EE PROM W/FW
DS200 TCEAF1BEA EE PROM W/FW
DS200 TCEAG EMERGENCY OVER SPEED BOARD
DS200 TCEAG1 EMERGENCY OVER SPEED BOARD
DS200 TCEAG1A EMERGENCY OVER SPEED BOARD
DS200 TCEAG1ADB EMERGENCY OVER SPEED BOARD
DS200 TCEAG1ADC EMERGENCY OVER SPEED BOARD
DS200 TCEAG1AHB EMERGENCY OVER SPEED BOARD
DS200 TCEAG1AHD EMERGENCY OVER SPEED BOARD
DS200 TCEAG1B EMERGENCY OVER SPEED BOARD
DS200 TCEAG1BJF EMERGENCY OVER SPEED
DS200 TCEAG1BSF EMERGENCY OVER SPEED BOARD
DS200 TCEAG1BTE EMERGENCY OVER SPEED
DS200 TCEAG1BTF EMERGENCY OVER SPEED BOARD
DS200 TCEAG2 EMERGENCY OVER SPEED BOARD
DS200 TCEAG2B EMERGENCY OVER SPEED BOARD
DS200 TCEAG2BTF EMERGENCY OVER SPE
DS200 TCEBGMON CIRCUITS EOS BOARD
DS200 TCEBG1MON CIRCUITS EOS BOARD
DS200 TCEBG1A
DS200 TCEBG1ABCMON CIRCUITS EOS BOARD
DS200 TCEBG1ACE
DS200 TCEBG1BMON CIRCUITS EOS BOARD
DS200 TCEBG1BAAMON CIRCUITS EOS BOARD
DS200 TCPAG CONTROL PROCESSOR
DS200 TCPAG1 CONTROL PROCESSOR
DS200 TCPAG1A CONTROL PROCESSOR
DS200 TCPD POWER DISTRIBUTION
DS200 TCPDG POWER DISTRIBUTION BOARD
DS200 TCPDG1 POWER DISTRIBUTION BOARD
DS200 TCPDG1A
DS200 TCPDG1AEC
DS200 TCPDG1AED POWER DISTRIBUTION BOARD
DS200 TCPDG1B POWER DISTRIBUTION MODULE
DS200 TCPDG1BAA POWER DISTRIBUTION MODULE
DS200 TCPDG1 POWER DISTRIBUTION MODULE
DS200 TCPDG1BDC POWER DISTRIBUTION MODULE
DS200 TCPDG1BEC POWER DISTRIBUTION MODULE
DS200 TCPDG2 POWER DISTRIBUTION MODULE
DS200 TCPDG2B POWER DISTRIBUTION MODULE
DS200 TCPSG DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1 DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1A DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1A/FL DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1AEB DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1AKE DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1ANE DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1APE DC INPUT PWR SUPPLY BOARD
DS200 TCPSG1ARE DC INPUT PWR SUPPLY BOARD
DS200 TCQAF EE PROM W/FW
DS200 TCQAF1 EE PROM W/FW
DS200 TCQAG EMERGENCY OVER SPEED TCEA
DS200 TCQAG1 EMERGENCY OVER SPEED TCEA
DS200 TCQAG1A EMERGENCY OVER SPEED TCEA
DS200 TCQAG1ADC EMERGENCY OVER SPEED TCEA
DS200 TCQAG1AFC EMERGENCY OVER SPEED TCEA
DS200 TCQAG1AHB EMERGENCY OVER SPEED TCEA
DS200 TCQAG1AHF EMERGENCY OVER SPEED TCEA
DS200 TCQAG1B (RST) ANALOG I/O BOARD
DS200 TCQAG1BCB (RST) ANALOG I/O BOARD
DS200 TCQAG1BEC (RST) ANALOG I/O BOARD
DS200 TCQAG1BED (RST) ANALOG I/O BOARD
DS200 TCQAG1BFD (RST) ANALOG I/O BOARD
DS200 TCQAG1BGE (RST) ANALOG I/O BOARD
DS200 TCQAG1BHF (RST) ANALOG I/O BOARD
DS200 TCQAG1BHP (RST) ANALOG I/O BOARD
DS200 TCQAG2 TC2000 RST ANALOG I/O
DS200 TCQAG2B
DS200 TCQAG2BDC SPEEDTRONIC CARD
DS200 TCQAG2BHF
DS200 TCQBG (R-S-T) EXT ANALOG I
DS200 TCQBG1 (R-S-T) EXT ANALOG I
DS200 TCQBG1A (R-S-T) EXT ANALOG I
DS200 TCQBG1B R-S-T) EXT ANALOG I/O BD.#1
DS200 TCQBG1BBA SPEEDTRONIC CARD
DS200 TCQBG1BCB R-S-T) EXT ANALOG I/O BD.#1
DS200 TCQCG (RST) OVERFLOW BOARD TCQC
DS200 TCQCG1 (RST) OVERFLOW BOARD TCQC
DS200 TCQCG1A (RST) OVERFLOW BOARD TCQC
DS200 TCQCG1AEB (RST) OVERFLOW BOARD TCQC
DS200 TCQCG1AJD (RST) OVERFLOW BOARD TCQC
DS200 TCQCG1B RST) OVERFLOW BOARD
DS200 TCQCG1BCB RST) OVERFLOW BOARD
DS200 TCQCG1BFE RST) OVERFLOW BOARD
DS200 TCQCG1BHF RST) OVERFLOW BOARD
DS200 TCQCG1BJF RST) OVERFLOW BOARD
DS200 TCQCG1BJG RST) OVERFLOW BOARD
DS200 TCQCG1BKG RST) OVERFLOW BOARD
DS200 TCQEG LM6000 I/O PROCESSOR
DS200 TCQEG1 LM6000 I/O PROCESSOR
DS200 TCQEG1A LM6000 I/O PROCESSOR
DS200 TCQEG1ACB LM6000 I/O PROCESSOR
DS200 TCQEG1ADC LM6000 I/O PROCESSOR
DS200 TCQEG2 LM6000 I/O PROCESSOR
DS200 TCQEG2A LM6000 I/O PROCESSOR
DS200 TCQFG TC2000 ANALOG I/O EX
DS200 TCQFG1 TC2000 ANALOG I/O EX
DS200 TCQFG1A TC2000 ANALOG I/O EX
DS200 TCQFG1 TC2000 ANALOG I/O EX
DS200 TCQFG1B MKV CARD TCQF
DS200 TCRAG RELAY OUTPUT BOARD
DS200 TCRAG1 RELAY OUTPUT BOARD
DS200 TCRAG1A RELAY OUTPUT BOARD
DS200 TCRAG1A/INC RELAY OUTPUT BOARD : REV.
DS200 TCRAG1AAA RELAY OUTPUT BOARD
DS200 TCRAG1ABB RELAY OUTPUT BOARD
DS200 TCRAG1 RELAY OUTPUT BOARD
DS200 TCRAG1ARE RELAY OUTPUT BOARD
DS200 TCRAG2 RELAY OUTPUT BOARD
DS200 TCRAG2A RELAY OUTPUT BOARD
DS200 TCTGG GT TMR/SIMPLEX TRIP BD
DS200 TCTGG1 GT TMR/SIMPLEX TRIP BD
DS200 TCTGG1A
DS200 TCTGG1AEE GT TMR/SIMPLEX TRIP BD
DS200 TCTGG1AFF
DS200 TCTGG2 TC2000 TRIP MODULE
DS200 TCTGG2A TC2000 TRIP MODULE
DS200 TCTSG MKV CARD TCTS
DS200 TCTSG1 MKV CARD TCTS
DS200 TCTSG1A MKV CARD TCTS
DS200 TCTSG1 ST/TRM/SIMPLEX TRIP BOARD
DS200 TCTSG1AFE ST/TRM/SIMPLEX TRIP BOARD
DS200 TVCOG ISOL VOLT FEEDBACK S
DS200 TVCOG1 ISOL VOLT FEEDBACK S
DS200 TVCOG1A ISOL VOLT FEEDBACK S
DS200 UCIBG3 CARD UC2000 MOTHER BOARD
DS200 UCIBG3A CARD UC2000 MOTHER BOARD
DS200 UCIBG3AAA CARD UC2000 MOTHER BOARD
DS200 UCPBG LAST TIME BUY-486DXDS200
UCPBG6 LAST TIME BUY-486DXDS200
UCPBG6AFB LAST TIME BUY-486DXDS200
UCPBG7 486DX4-100 8M DRAM/4MFLASH,FAN
DS200 UCPBG7AHB 486DX4-100 8M DRAM/4MFLASH,FAN
DS200 UDSAG EXCITATION
DS200 UDSAG1 EXCITATION
DS200 UDSAG1A EXCITATION
DS200 UPLAG UC2000 LAN/PS
DS200 UPLAG1 UC2000 LAN/PS
DS200 UPLAG1B UC2000 LAN/PS
DS200 UPLAG1BDA UC2000 LAN/PS
DS200 UPSAG UC2000 POWER SUPPLY
DS200 UPSAG1 UC2000 POWER SUPPLY
DS200 UPSAG1A UC2000 POWER SUPPLY
DS200 UPSAG1AFD UC2000 POWER SUPPLY
DS200 VPBLG VME P2 BACKPLANE FOR LCI
DS200 VPBLG1 VME P2 BACKPLANE FOR LCI
DS200 VPBLG1A VME P2 BACKPLANE FOR LCI
DS200 VPBLG1AED VME P2 BACKPLANE FOR LCI
DS200 XDSAG LM FUEL
DS200 XDSAG1 LM FUEL
DS200 XDSAG1A
DS200 XDSAG1
DS200AAHAG AR ACT HUB LAN DRVR
DS200AAHAG2 AR ACT HUB LAN DRVR
DS200AAHAG2A AR ACT HUB LAN DRVR
DS200AAHAH AR-ACT HUB LAN DRVR
DS200AAHAH1 AR-ACT HUB LAN DRVR
DS200AAHAH1A AR-ACT HUB LAN DRVR
DS200AAHAH1AED AR-ACT HUB LAN DRVR
DS200AAHAH1AFD AR-ACT HUB LAN DRVR
DS200AAHAH2 AR ACT HUB LAN DRVR
DS200AAHAH2A AR ACT HUB LAN DRVR
DS200AG AR CARD
DS200AG1 AR CARD
DS200AG1A AR CARD
DS200AG1ADD AR CARD
DS200ADCIH GEN ADAPT CARD
DS200ADCIH1 GEN ADAPT CARD
DS200ADCIH1ADB GEN ADAPT CARD
DS200ADGIH AUX DC2K GEN INTR/CO
DS200ADGIH1 AUX DC2K GEN INTR/CO
DS200ADGIH1AAA AUX DC2K GEN INTR/CO
DS200ADMAH ANALOG TO DIG.MODU : REV. AB
DS200ADMAH1 ANALOG TO DIG.MODU : REV. AB
DS200ADMAH1A ANALOG TO DIG.MODU : REV. AB
DS200ADMAH1AAB ANALOG TO DIG.MODU
DS200ADMAH1AAC ANALOG TO DIG.MODU
DS200ADPAG GEN ADAPT CARD
DS200ADPAG1 GEN ADAPT CARD
DS200ADPAG1A GEN ADAPT CARD
DS200ADPBG GEN ADAPTER
DS200ADPBG1 GEN ADAPTER
DS200ADPBG1A GEN ADAPTER
DS200CDBAG CONTACTOR DRIVER
DS200CDBAG1 CONTACTOR DRIVER
DS200CDBAG1B CONTACTOR DRIVER
DS200CPCAG CONTACTOR PILOT CARD
DS200CPCAG1 CONTACTOR PILOT CARD
DS200CPCAG1A CONTACTOR PILOT CARD
DS200CPCAG1AAA CONTACTOR PILOT CARD
DS200CPCAG1ABB CONTACTOR PILOT CARD
DS200CTBAG TERM. BD (C)-EXCHANG
DS200CTBAG1 TERM. BD (C)-EXCHANG
DS200CTBAG1A
DS200CTBAG1 TERM. BD (C)-EXCHANG
DS200CTBAG1ADC TERM. BD (C)-EXCHANG
DS200CTBAG1ADD
DS200CTBDG TERM. BD. RELAY SOLENOID
DS200CTBDG1 TERM. BD. RELAY SOLENOID
DS200CTBDG1A TERM. BD. RELAY SOLENOID
DS200CTBDG1ADC TERM. BD. RELAY SOLENOID
DS200DACA TC2000 AC/DC CONV.
DS200DACAG TC2000 AC/DC CONV.
DS200DACAG1 TC2000 AC/DC CONV.
DS200DACAG1A TC2000 AC/DC CONV. B
DS200DACAG1ACD TC2000 AC/DC CONV. B
DS200DACAG2 TC2000 AC/DC CONV.
DS200AG DRIVE CONTROL CARD
DS200AG4 DRIVE CONTROL CARD
DS200AG4A DRIVE CONTROL CARD
DS200AG4ADC DRIVE CONTROL CARD
DS200DCFBG DC POWER AND FEEDBACK
DS200DCFBG1 DC POWER AND FEEDBACK
DS200DCFBG1B DC POWER AND FEEDBACK
DS200DCFBG1BFB DC POWER AND FEEDBACK
DS200DCFBG1BKC DC POWER AND FEEDBACK
DS200DCFBG1BLC DC POWER AND FEEDBACK
DS200DCPAG CONTROL PROCESSOR AU
DS200DCPAG1 CONTROL PROCESSOR AU
DS200DCPAG1A CONTROL PROCESSOR AU
DS200DCVAG DC POWER & INSTRUMENT
DS200DCVAG1 DC POWER & INSTRUMENT
DS200DCVAG1A DC POWER & INSTRUMENT
DS200DCVAG2 DC POWER & INSTRUMENT
DS200DCVAG2A DC POWER & INSTRUMENT
DS200DDTBG LCI ADMA TERMINAL BOARD
DS200DDTBG2 LCI ADMA TERMINAL BOARD
DS200DDTBG2A LCI ADMA TERMINAL BOARD
DS200DDTBG2ABB ADMA TERMINAL BOARD
DS200DENCF EE PROM W/FW
DS200DENCF1 EE PROM W/FW
DS200DENCF1BDG EE PROM W/FW
DS200DENQF EE PROM W/FW
DS200DENQF1 EE PROM W/FW
DS200DMCAG GEN/L0G/KEY/INTRFACE
DS200DMCAG1 GEN/L0G/KEY/INTRFACE
DS200DMCAG1A GEN/L0G/KEY/INTRFACE
DS200DMCBG DOS DUP PROCESSOR
DS200DMCBG1 DOS DUP PROCESSOR
DS200DMCBG1A DOS DUP PROCESSOR
DS200DPCAG POWER CONNECT CARD
DS200DPCAG1 POWER CONNECT CARD
DS200DPCAG1A
DS200DPCAG1ADC
DS200DPCBG IOS+ POWER CONNECT C
DS200DPCBG1 IOS+ POWER CONNECT C
DS200DPCBG1A IOS+ POWER CONNECT C
DS200DSFBG DRIVER/SHUNT FEEDBAC