X20PS2100

X20PS2100

X20PS2100

X20PS2100

发电机转子、水轮机叶片、船用曲轴等大型零件在使用过程中会出现局部裂纹、磨损及变形等失效问题，

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传统的补焊方法需要通过机加工→预热→焊接→机加工→热处理等流程才能修复。修复工作需要在大型专业设备上进行，但是修复区域性能低于零件原组织，增加了维修成本、维修周期，维修效果也不理想。而采用机器人与3D打印技术相结合构成的便携式可移动金属3D打印设备能改变这一现状，实现大型零件的现场修复，甚至在线修复。机器人金属3D打印技术修复大型零件的具体操作步骤是：

（1）确定修复方案，对修复区域进行预处理；

（2）采用三维成像技术对修复区域进行三维反求建模；

（3）将修复区域三维模型转化为机械手移动路径；

（4）确定3D打印参数，机械手定位，进行修复；

（5）修复区域表面处理及检测。

1．4 大型零件表面处理

金属3D打印技术的一个重要发展方向就是 多材料以及渐变材料的3D打印成形，该领域的研究成果可以在大型零件，特别是在结构复杂或功能复杂零件的表面处理上得到应用。相比于电镀、热喷涂以及化学气相沉积等传统的金属表面处理方式，金属3D打印技术被看作是激光涂覆工艺的延伸，具有结合层牢固、涂层厚度大且可控、数字化控制、材料范围广等优势，特别是在大型零件的局部改性和强化方面优势明显。

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