150-A35NBDB

发布时间：2019-01-15 15:29:14点击率：0

所属行业：五金工业品-> 电子电工-> 配电装置、开关柜、照明箱
价格：￥1121
规格：150-A35NBDB
供货总量：1

150-A35NBDB

康耐视强大的PatMax工具可以轻松应对活塞的“骨节”特征查找，即使活塞毛坯面反光有一定的差异，有倾斜发生，PatMax工具依然可以准确定位；再加上In-Sight视觉软件强大的图像预处理算法及计算处理能力，

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可以按照“骨节”凹槽的初定位（获取X值、Y值），之后在凹槽的两侧，判别小凸台的位置，即凸台在凹槽左边还是右边来判别0°角度和180°角度。这样，就可以准确地反映工件的中心坐标及角度。

对于“骨节”凹槽有40mm左右的深度，既要凸显凹槽特征，又要照顾凸台表面特征，所以技术工程师就选用了一个较大的高亮度大颗粒环光，中间空洞很大。这样，料道上全部的活塞凹槽都可以看到，而且视野边缘处几乎没有什么影响。

此外，在测试的时候，In-Sight视觉系统是与某个品牌的PLC，通过编写VC自定义代码，实现两者之间的通讯功能。“PLC有时需要发送两次触发指令，相机的检测数据才会反馈到PLC，而有时一次就行，比较诡异。”渤海活塞的电气工程师说道，“后来，料道设备厂家就换用施耐德PLC，改成ModTCP通讯。至此，就解决了相机与PLC之间的通讯问题。”

这样，渤海活塞的生产主管看到，活塞加工线在应用康耐视In-Sight视觉系统之后，“从视觉引导自动上料，到后面的各个机床加工，通过料道加6轴机器人，提升了产品质量，产能得到快速提升。”他高兴的表示，“实现了相机与PLC的直接通讯，保证了机器人抓取位置真实有效，避免抓取失败。对于我们经常生产的几种型号的活塞，相机事先编辑好程序后，PLC就可以自动控制相机程序的切换。”

结合项目验证和测试时的经验，技术工程师们共同努力优化了视觉引导检测流程和机器人抓取流程，两者流程如下。

视觉引导检测流程：料道光电感应拍照区域无工件时，PLC控制料道向前运动，直至光电感应拍照区域有工件存在时，料道停止运动；PLC提供相机触发信号，相机拍照检测；先使用FindPatMax工具获取“骨节”凹槽特征，计算出活塞的中心坐标，之后以“骨节”为定位，检测两侧的小凸台，判别小凸台在凹槽的左侧还是右侧，继而判别活塞是0°还是180°位置；期间会使用多种图像处理工具及逻辑判别；检测结束后，相机把X、Y、Angle值通过ModTCP通讯发送给PLC，继而控制机器人抓取。

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