6177R-M3PXPDC

6177R-M3PXPDC

6177R-M3PXPDC

6177R-M3PXPDC

一拖公司通过对虚拟实景仿真技术的持续性研究， 在二重集团研制的新型4000t 热模锻压力机连杆自动化锻造示范线设计过程《联系人；欧先生》
《座机：0592-5709825》
《传真：0592-5917519》
《24小时热线：18030229053微信同步》
《QQ  ：2479261344》
《QQ邮箱：2479261344@》
中进行了应用，取得了较好的效果。所开发的这条示范线，主要用于发动机连杆、链轨节、小排量汽车曲轴、齿轮等批量化生产。生产线采用具有总线控制系统的自动化技术，由加热单元体、锻造单元体、热处理单元体、自动码垛单元等组成，加热单元体具有加热、自动上料、自动温控坯料筛选、炉体快换等功能；锻造单元体以一台4000t 的热模锻压力机为主，采用步进式送料系统实现工位之间的快速传递，通过主机运动系统、物料传递系统、上下顶出系统、润滑系统的同步功能，实现产品多工步锻造成形。

生产线设计

作为锻造生产线的初期规划，国外比较先进的设计思想首先是根据产品进行结构工艺分析和成形仿真分析，确定 成形工艺方案，然后根据成形工艺以及市场需求选择合适的设备，设备选型结束后，开始进行自动化生产线工艺布局设计，然后通过实景仿真对生产线工艺布局进行优化提升， 确定相关的厂房、物流、仓储等配套设施。国外的设计理念是自动化技术服务于设备，设备服务于工艺。工艺是整个设计的主线和纲领。国内企业在生产线规划设计方面与国外有一定的差距，国内一般是先建厂房，再上设备和自动化， 用产品工艺去适应设备和自动化，这种由于前期方案设计过程中未能充分考虑工艺与设备自动化的匹配性问题，是导致目前国内锻造自动化实施过程中预期和实际应用有较大落差的主要原因。对于二重集团生产的4000t热模锻压力机自动化生产线的设计，充分考虑了国外先进的设计理念，在设计初期阶段，制定的设计方案路线如图1 所示。

4CH MLTFN A/I
Woodward 5463-410 Speed Input
Woodward 5463-428 SIO MODULE
Woodward 5463-431 A/I RTD
Woodward 5463-432 Remote Transceiver
Woodward 5463-436 INTERFACE
Woodward 5463-436Con Interface
Woodward 5463-450 CPU
Woodward 5463-473 VER4.4 SIO OPSYS
Woodward 5463-474 CPU MODULE
Woodward 5463-482 Analog Output (4-20 mA) - DCS II
Woodward 5463-531
Woodward 5463-561 Circuit Board
Woodward 5463-579 FC109 Master Co-Proc
Woodward 5463-581 8CH ISOL 4-20MA INPUT
Woodward 5463-582 8 CHANNEL ISOL ANALOG 0-5V
Woodward 5463-583 8 CH ISOL 0-10V INPUT
Woodward 5463-598 AUX MEMORY (converted from 5462-981)
Woodward 5463-600 AUX MEMORY (converted from 5462-981)
Woodward 5463-602 AUX MEMORY (converted from 5462-981)
Woodward 5463-631 CPU MODULE
Woodward 5463-716 SIO MODULE
Woodward 5463-729 LVDT POS TRANSDUCER
Woodward 5463-750 CPU Connection
Woodward 5463-758 CPU
Woodward 5463-779 Remote Receivercon5000
Woodward 5463-780Con 5000 Remote XCVR
Woodward 5463-781 Aux  CPU
Woodward 5463-783Con Discreet Input Card
Woodward 5463-785Con Isolated 4-20 Analog Input Card
Woodward 5463-786Con Analog Output 8 channel Card
Woodward 5463-787
Woodward 5463-790 SIO
Woodward 5463-796con module
Woodward 5463-834
Woodward 5463-870 2C Act Driver
Woodward 5463-873 DISCRETE OUTPUT
Woodward 5463-877Con Actuator Driver Card
Woodward 5463-880con module
Woodward 5463-880con module
Woodward 5463-881 Cpu
Woodward 5463-887Con Isolated Thermocouple Input Card
Woodward 5464-015 SPEED SENSOR
Woodward 5464-017 SPEED SENSOR
Woodward 5464-018 DIG SPEED
Woodward 5464-021 SIO
Woodward 5464-024 CPU Card
Woodward 5464-025 MODULE ASSY - SIO OP SYS 4.6, REV. A
Woodward 5464-033 F/O XCVR
Woodward 5464-034
Woodward 5464-050 Master CPU SQ109
Woodward 5464-114
Woodward 5464-205Con Semi-Isolated RTD Input Card
Woodward 5464-206 Voltage Input (0-5 VDC)
Woodward 5464-210 2 CH ACTUATOR DRIVER
Woodward 5464-213Con Serial Input Output Card
Woodward 5464-218 DISCRETE INPUT
Woodward 5464-223 DISCRETE INPUT
Woodward 5464-243 MODULE ASSY - MASTER CPU, REV. A
Woodward 5464-275
Woodward 5464-301 CPU
Woodward 5464-330 Ethe
Woodward 5464-331Con FT Kernal PS
Woodward 5464-332 ISO T/C
Woodward 5464-333 ISOL T/C FH
Woodward 5464-334 ISO 4-20 analog input 
Woodward 5464-334
Woodward 5464-335
Woodward 5464-337 100 OHM RTD
Woodward 5464-337 RTD 100
Woodward 5464-340
Woodward 5464-348 DRIVER/MPU MODULE
Woodward 5464-414Con Digital Speed Sensor Card
Woodward 5464-428 A/I 4-20
Woodward 5464-439
Woodward 5464-444Con CPU Card
Woodward 5464-458Con Discreet Output 64 Channel Card
Woodward 5464-472
Woodward 5464-473Con Fiber Optic Transceiver Card
Woodward 5464-474 Discrete Input - DCS II
Woodward 5464-485 Module Master CPU
Woodward 5464-536
Woodward 5464-538
Woodward 5464-541
Woodward 5464-542 POSSIBLY FTIO
Woodward 5464-549
Woodward 5464-550 2C Act Driver
Woodward 5464-554 2C Act Driver
Woodward 5464-555 2C Act Driver
Woodward 5464-596
Woodward 5464-643 DI MODULE
Woodward 5464-645 2C Act Driver
Woodward 5464-646 2C Act Driver
Woodward 5464-647 2 ch actuator driver
Woodward 5464-653
Woodward 5464-654 64 CH DISCREET OUTPUT
Woodward 5464-655 4 Chan P Driver
Woodward 5464-658 MPU 4 CH
Woodward 5464-660 Module 4-20MA input
Woodward 5464-661
Woodward 5464-674 Module DCS Ver 7.X SIO
Woodward 5464-674 Module DCS Ver 7.X SIO
Woodward 5464-676 XCVR
Woodward 5464-688 Lin Controller Module
Woodward 5464-697 CPU Module
Woodward 5464-716A SIO Card (Version 4.6)
Woodward 5464-725 replaced by 5437-523
Woodward 5464-726 replaced by 5437-524
Woodward 5464-727 replace by 5437-419 or 5437-687
Woodward 5464-768 CPU - DCS II
Woodward 5464-827 CPU MODULE
Woodward 5464-828
Woodward 5464-829
Woodward 5464-830 A/I 4-20
Woodward 5464-833 4 ch
Woodward 5464-834
Woodward 5464-836 REMOTE XCVR
Woodward 5464-843Con CPU Card
Woodward 5466-006 4-20mA Input
Woodward 5466-017 2 CH ACTUATOR DRIVER
Woodward 5466-026 DUPLEX CUR IN
Woodward 5466-031con I/O Controller????? 
Woodward 5466-032 FTIO MODULE
Woodward 5466-033 CPU Module
Woodward 5466-041 2C Pos Control
Woodward 5466-042 CPU (GAPpatible) - DCS
Woodward 5466-061 Module Master CPU
Woodward 5466-063Con CPU Card
Woodward 5466-074 CPU Mod
Woodward 5466-250con B FTIO
Woodward 5466-253 MPU A I/O
Woodward 5466-258Con/Micr Discreet I/O Card 24/12
Woodward 5466-268
Woodward 5466-272 Solnd Mon
Woodward 5466-274 FTIO
Woodward 5466-315Con/Micr Analog I/O Card
Woodward 5466-316 MPU A I/O
Woodward 5466-332 ANALOG I/O 24/8